A spinning mill carries out many processes which transform bales of raw cotton into a yarn ready for weaving. The term "spinning" can refer to the whole activity or just to the final process of making the yarn.

The raw cotton arrives in the form of large bales. These are broken open and a worker feeds the cotton into a machine called a "breaker" which gets rid of some of the dirt. The cotton may not be consistent in quality from bale to bale and samples will be taken.

From here the cotton goes to a "scutcher". (Operated by a worker also called a scutcher). This machine cleans the cotton of any remaining dirt and separates the fibres. The cotton emerges in the form of thin "blanket" called the "lap". (Think of how "cotton wool" holds itself together). An important quantity is called the "tex" which basically measures the mass per metre. Ideally the tex of the emerging lap should stay more or less the same. The final end product of the mill, the yarn, needs to be of constant quality and character and this is achieved by checking the cotton through all the preceding stages. One way to achieve this is by blending. The output from several breakers can be fed into the scutcher so that the contents of different bales are being blended to produce a more uniform output. The stress on quality control is something that has changed over the years and what used to be achieved by the experienced eye of the workers now relies more on measurement.

Constant commitment to high quality standards and innovation has been the secret of success ever since the company was founded. Superior Spinning units ensure the supply of consistent quality yarn to manufacture the garments. Our Spinning Units leads the quality of yarn in the market. Ultimately, the crunch lies in the infusion of hi-tech, state-of-the-art machinery that aids in the production of high quality 100% combed yarn, in counts that range from NE 20s to 120s in single and doubles. The testimony to modernization and up gradation lies in the fact that the oldest machine in the plant is less than 10 years.
 
Kapas (Cotton Production) | Ginning and Pressing | Spinning | Weaving | Dyeing & Printing | Garmenting
 

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